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JSA 04 Current · v1.0

Interior Detailing &
Shampooing

Vacuuming · Fabric extraction · Leather · Steam · Mould remediation · Odour treatment

Issued April 2026 · Next review April 2027

At a glance

Task / activity
Interior Detailing & Shampooing
Location
Workshop with bay doors open or fan-extracted
Personnel required
1 detailer
Estimated duration
1.5–4 hours per vehicle
Prerequisite training
Site induction · Chemical handling · Safe use of steam / extractor · Whole-cabin odour treatments handled under JSA 11 (ClO₂) or JSA 12 (Ozone), not this JSA

What is this?

Full interior clean: vacuuming, fabric / carpet extraction, leather and plastic surfaces, glass, steam, mould remediation when required, optional spot-treatment with enzyme for mild residual smell. Whole-cabin odour treatments (smoke, severe persistent odour) are performed under the dedicated JSAs: JSA 11 (ClO₂) or JSA 12 (Ozone) — see SOP-OD-001.

Performed by 1 detailer in 1.5–4 hours per vehicle, with bay doors open or fan-extracted.

What could hurt you?

  • Sharps / needlestick injury or bloodborne pathogens hiding in seat seams or footwells.
  • Severe skin burns / eye damage from concentrated alkaline cleaners (Malco pH 13, CS Xtra Clean pH 12.8).
  • Hydrogen peroxide eye damage (Percide H318) and oxygen-fed fire risk.
  • Mould spore exposure during decontamination.
  • Enzyme product (ValetPRO) — possible respiratory sensitiser if aerosolised; apply via foam/wipe, never mist.

Mandatory PPE

Nitrile gloves, sealed safety eyewear, P2 dust mask (extends to P2+OV for chemical work), long sleeves for biohazard / chemical jobs, knee pad for prolonged kneeling, heat-resistant gloves for steam.

NO contact lenses for Percide / Biosan II work — both SDSs flag soft lenses as a hazard.

STOP — Pre-clean inspection

Before reaching into ANY footwell or seat seam: visual sweep for needles, broken glass, bodily fluids, food. Use tongs or a magnet, never a bare hand. If bodily fluids are present, follow the Biohazard procedure (notify owner; full PPE up; consider declining the job). Sharps and pathogens are the highest-risk hazard on this task.

Mandatory PPE

  • Nitrile gloves

    EN ISO 374 — also reduces biohazard exposure. Neoprene or PVC for Percide / Biosan II concentrate handling.

  • Safety eyewear / sealed goggles

    AS/NZS 1337.1. Sealed chemical goggles (mandatory for Percide H318 work). Face shield when refilling Biosan II from concentrate.

  • P2 dust mask / respirator (escalate to P2+OV)

    AS/NZS 1716. P2 for vacuuming heavily soiled / animal-haired vehicles; escalate to P2+OV for prolonged extraction (CS Xtra Clean) or mould remediation.

  • Long sleeves + knee pad

    Long sleeves for biohazard / chemical cleans. Knee pad / kneeling mat to prevent knee injury from prolonged kneeling.

  • Non-slip footwear

    AS/NZS 2210.3 — workshop default.

Procedure

  1. 1

    Pre-inspect for hazards: needles, broken glass, bodily fluids, food, sharps.

    Hazards

    • Sharps / needlestick injury
    • Bloodborne pathogens
    • Pest / contamination

    Controls

    • Visual sweep before any reach into footwell or seat seam
    • Use tongs or magnet, never bare hand
    • If bodily fluids present: stop, follow Biohazard procedure (notify owner; PPE up; consider declining)
  2. 2

    Remove loose items, mats and seats (if applicable).

    Hazards

    • Manual handling — heavy mats, child seats
    • Pinch points removing seats

    Controls

    • Two-person lift for seat removal
    • Bend knees, straight back
  3. 3

    Vacuum all surfaces.

    Hazards

    • Awkward / sustained postures
    • Allergens / dust
    • Trip on cord

    Controls

    • Rotate posture every 10 min; use long wand
    • P2 mask for dusty vehicles
    • Route cord overhead or behind
  4. 4

    Apply Malco Leather and Plastic Cleaner (diluted 1:3 to 1:10) to plastics, vinyl, leather trim. Spot-treat oil-based stains with Pacer Supa Rip diluted 1:10 ONLY where Malco is insufficient.

    Hazards

    • Severe skin burns / eye damage from Malco (pH 13, Skin corrosion 1A) and Supa Rip (pH 12.5)
    • May cause allergic skin reaction (sensitiser — both products)
    • Respiratory irritation in enclosed cabin (Malco H335 STOT-SE Cat 3; Supa Rip mist)
    • Cross-contamination of surfaces if wrong dilution used

    Controls

    • Sealed goggles + face shield, chemical-resistant gloves, apron — no exceptions for Malco neat or Supa Rip 1:10
    • Per Malco SDS: chemical respirator with organic vapour cartridge if ventilation insufficient
    • All vehicle doors open; portable fan or extraction fan; rotate operator out of cabin between sections
    • Apply to applicator, never direct on panel
    • Mix dilutions in clearly labelled secondary bottles — never neat from container
    • Do not mix products; both react violently with strong acids
  5. 5

    Carpet / upholstery extraction with Karcher Puzzi using CS Xtra Clean (Cleaning Systems) fabric shampoo at label dilution.

    Hazards

    • Hot water burns from extractor wand and recovery tank
    • Electrical risk — extractor near wet floor
    • Slip on overspray
    • H315 skin irritation, H319 eye irritation from concentrate
    • pH 12.8 alkaline — eye splash risk during refill
    • Combustible Cat 4 (H227) — keep away from heat and ignition during refill
    • Inhalation of fine mist / pungent ammonia odour in enclosed cabin
    • Skin absorption of 2-butoxyethanol (WES skin notation, TWA 25 ppm)

    Controls

    • Test wand spray before vehicle
    • RCD-protected outlet; cord clear of water; never operate Karcher Puzzi with damaged cord
    • Wipe up overspray promptly
    • Nitrile / neoprene / PVC gloves (per SDS); safety eyewear or chemical goggles when refilling solution tank
    • All cabin doors open; portable extraction fan if available; rotate operator out of cabin
    • Per SDS — wear organic-vapour / particulate respirator (AS/NZS 1715/1716) if inhalation risk; workshop default escalates to P2+OV for prolonged work
    • Pre-mix dilution per CS Xtra Clean label — do not exceed recommended concentration
    • Wash hands before eating / drinking / smoking
    • Eyewash and safety shower located within 10 m of refill area
  6. 6

    Deep decontamination / mould remediation (when required) using Actichem Percide (CS610, peroxide H₂O₂ <8%, H318 eye damage) and Actichem Biosan II (CS439, concentrate UN 3267 DG 8 PG II H314, in-use dilution 1:16+ below classification threshold).

    Hazards

    • Mould spore exposure during disturbance — respiratory irritation, allergen / sensitiser potential, possible mycotoxin exposure
    • Percide eye damage Cat 1 (H318) — splash risk during application; soft contact lenses absorb / concentrate irritants
    • Biosan II CONCENTRATE: severe skin burns and eye damage (H314) during decant / refill (in-use 1:16+ dilution is below threshold)
    • Percide releases oxygen as it decomposes — accelerates fire if one starts. CO₂ / dry chemical / foam extinguishers MAKE FIRE WORSE
    • Confined cabin space concentrates vapour; quaternary ammonium compounds in Biosan II can cause skin systemic absorption through cuts
    • Cross-contamination of next vehicle if equipment not cleaned
    • Latent biological hazard if vehicle had bodily fluids / flooding history

    Controls

    • Pre-assess: photograph contamination; if heavy mould or unknown bodily fluids, consider declining or escalating with full PPE plan
    • Mandatory PPE: sealed chemical goggles (mandatory for Percide H318), neoprene chemical gloves (per both SDSs), PVC apron, P2 fit-tested respirator (mould environment), long sleeves
    • NO CONTACT LENSES — both SDSs flag soft lenses as a special hazard
    • When refilling Biosan II from concentrate: face shield + double gloves + long sleeves; do not allow concentrate to remain wet on skin / clothing
    • All cabin doors and tailgate open; portable extraction fan in cabin
    • Apply Percide ready-to-use (or 9:1 with Percide Boost — use within 8 h); allow contact time per label
    • Store Percide in containers with VENTED LIDS (slow O₂ release); segregate from reducing agents, acids, alkalis, combustible organic matter
    • FIRE NOTE: if Percide is involved in a fire, USE WATER ONLY (flooding quantities) — do NOT use CO₂, dry chemical, foam or halogenated extinguishers (they accelerate decomposition)
    • Apply Biosan II at 1:16 to 1:32 dilution per Actichem label; wipe / extract; allow surfaces to dry
    • Decontaminate equipment (extractor, brushes) between vehicles
    • Worker watches for delayed respiratory / skin / eye symptoms; report any reactions
    • Bag and bin contaminated absorbent / cloths; do not reuse for non-decon work
  7. 7

    Steam clean stitching, vents, headliner.

    Hazards

    • Burns from steam wand and condensate
    • Burns to others nearby

    Controls

    • Heat-resistant gloves; warn nearby workers
    • Never aim at face or unprotected skin
  8. 8

    Leather cleaning with Malco Leather and Plastic Cleaner (the same alkaline product used for plastics in step 4 — diluted 1:5 to 1:10 for leather, gentler than the 1:3 plastic ratio). Spot-treat ink marks with Andrew Methylated Spirits if needed (UN 1170 DG 3 PG II — flammable solvent).

    Hazards

    • Malco — alkaline pH 13, Skin corrosion 1A; same product as step 4 with same controls
    • Repetitive scrubbing strain
    • Methylated Spirits H225 — highly flammable liquid and vapour (denatured ethanol ~95%); flash point ~13 °C
    • H319 — serious eye irritation from Meths

    Controls

    • Sealed goggles + chemical-resistant gloves + apron for Malco (same as step 4)
    • Test inconspicuous patch first — Malco at higher dilution is gentler but still alkaline
    • Methylated Spirits — NO ignition sources within 3 m. Apply to microfibre, never directly to leather. Cap container immediately. Bay door open / ventilation.
    • Static control on any decant >250 mL (ground / bond)
    • Vary grip; switch hands periodically
  9. 9

    Glass clean and final wipe-down using in-house 50/50 IPA + distilled water mix.

    Hazards

    • Flammable solvent — 50% IPA still has a flash point ~24 °C (Class 3 flammable)
    • Eye and skin irritation
    • May cause drowsiness / dizziness in poorly ventilated cabin
    • Awkward reach across windscreen

    Controls

    • NO ignition sources within 3 m (no smoking, no soldering, no hot tool use)
    • Mix prepared in a clearly labelled secondary spray bottle — never decant unlabelled; refresh label if faded
    • Apply to microfibre cloth, not direct on glass; wipe down with bay door open
    • Nitrile gloves and safety eyewear; ventilate cabin
    • Use both hands; lean carefully
  10. 10

    Optional: odour spot-treatment — Valet Pro Enzyme Odour Eater for biological / mild residual smell. For smoke, severe persistent odour, or whole-cabin treatment, switch to the dedicated JSA: ClO₂ → JSA 11; Ozone → JSA 12. See SOP-OD-001 for method selection by odour type.

    Hazards

    • Valet Pro Enzyme — possible respiratory sensitiser (enzymes can sensitise if aerosolised); SDS PENDING
    • Whole-cabin ClO₂ or ozone treatment is NOT performed under JSA 04 — see JSA 11 / JSA 12

    Controls

    • Enzyme spot-treatment ONLY in JSA 04: apply via foaming spray or wipe (NOT misted) to minimise aerosol; nitrile gloves and eyewear; ventilate cabin during application
    • For ClO₂ odour bomb (smoke / persistent organic / mould): STOP and switch to JSA 11. Different PPE (half-face respirator, gas/P2 cartridges) and different controls.
    • For ozone treatment (smoke specifically): STOP and switch to JSA 12. Operator NEVER inside vehicle during treatment.
    • Track any worker reporting respiratory / skin reactions to enzyme product (sensitisation cumulative)